Precision Ingress Protection & Industrial Seal Inspections

We run burst pressure tests up to 500 bar, cyclic fatigue under dynamic loads, and thermal shock between –50 °C and 200 °C. Every test follows ISO 19879 and ASTM D1596 protocols. Results include a full stress-strain curve and failure mode analysis.

Each cap is tested in a pressurized water chamber at 50 m depth for 72 hours, with internal humidity sensors monitoring leakage. We also cycle the cap through 10 thermal shocks (0 °C to 80 °C) while submerged. Certification includes a test report with pressure and temperature logs.

Yes. We perform dynamic mechanical analysis (DMA) from –60 °C to 220 °C, measuring storage modulus, loss factor, and creep. For hydraulic seals we also run accelerated thermal aging (1000 h at 150 °C) and compare hardness, tensile strength, and compression set against the original specification.

Every certified unit ships with a serialized test certificate that lists burst pressure, leakage rate (ml/min at rated pressure), material batch number, and thermal cycle results. We also provide a digital copy with QR code linking to the full test traceability file.

Absolutely. We compound glass-filled nylon, PEEK, PTFE, and polyurethane blends tailored to your chemical exposure, temperature range, and mechanical load. Our lab can produce small batches (50–200 units) for validation before full production. Typical lead time for a custom formulation is 4–6 weeks.

We conduct on-site dimensional inspection (CMM, optical comparators), hardness testing (Shore A/D), and leak testing with helium mass spectrometry. For field components we also perform forensic analysis: microscopy of sealing surfaces, chemical degradation checks, and fatigue crack evaluation. Reports include root cause recommendations.